🛠️ Recently Awarded: Motion Controls Upgrade for Heidelberg UB Binder & Kolbus Trimmer

Apr 14, 2025 | Tom Donnelly

We’re proud to share that Machinery Solutions Group has been awarded a major controls modernization project involving a Heidelberg Universal Perfect Binder & Gatherer model UB2 M3000 paired with a Kolbus three-knife trimmer — a critical line in high-volume finishing operations.

This upgrade continues our mission to help customers extend the life and reliability of their core equipment through smart, sustainable control system overhauls.

🔧 Project Objective

The goal is to implement a methodical, low-risk controls upgrade that delivers long-term supportability and platform consistency — while minimizing downtime.

This system, originally running on aging and partially proprietary hardware, will be updated with a modern Siemens-based architecture that integrates all major components under a unified platform.

🔍 Project Scope Includes:

  • Full control system modernization across the Binder, Gatherer, and Trimmer
  • Transition from GE and Beckhoff I/O to Siemens Profinet and ET200SP nodes
  • Consolidation of PLCs into a centralized Siemens platform
  • Operator interface overhaul using Comfort Panel touchscreens
  • Select motion component updates, while retaining and supporting reusable hardware

💡 Why It Matters

This line upgrade aligns with the customer’s broader modernization efforts — reinforcing standardization across their production fleet. It also ensures long-term availability of parts, better diagnostic tools, and future flexibility.

We’re proud to support another high-impact controls project for a trusted industry partner.

Need help upgrading aging controls or eliminating unsupported platforms?


📩 Let’s discuss your next controls project:
sales@machinerysolutionsgroup.com | +1 (847) 469-4697